15 OCT 14: Priming
wing skins: 2 hours
Finished priming wing skins – no pics.
17 OCT 14: Page
16-2 step 6: 2 hours
Dimpled the W-1002 and W-1003 top wing skins and the W-1028A
and W-1028B wing box j-stiffeners:
18 OCT 14: Page
16-2 step 6, pg 9-18 step 7, pg 9-19 steps 1-2, pg 16-3 steps 1-3: 7 hours
Finished dimpling the left wing skins – start to go crazy
after a while:
Finished the right elevator trim tab. Riveted the hinge half to the right elevator. Gap looks pretty good:
Bent the hinge pin to be secured by safety wire:
Finished product:
Started to rivet the left wing inboard top skin – had to
drill out a few rivets due to not countersinking far enough. Went over all the holes with the countersink
bit to deepen them about .001-.002.
19 OCT 14: Page 16-3
step 3: 6.25 hours
Finished drilling out several proud rivets due to not
countersinking the skin far enough. Didn't
want to deform the rib flange so I drilled all the way through the rivet. I begin with removing the head the
conventional way, but then drill through the tail with the smallest drill bit I
have. I go very slow, being very careful
to drill straight through. If done
carefully, this is what you end up with:
Squeezed the end rib/nut plate rivets:
Back riveted the rest.
It is extremely slow going, but produces excellent results. Between flipping the frame back and forth,
being extremely careful positioning the back rivet plate, and ensuring the skin
is flat against the plate, this method takes quite some time. The results are definitely worth it. Hard to get good pics, but the skin is glassy
smooth:
I couldn't reach the end rivets, I’ll have to order an
offset 12” back rivet set. Got almost
all of them set though:
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