1 FEB 15: Rear NACA
vents, finished priming: 7.75 hours
Finally got around to getting the NACA templates from a fellow -10
builder and cut the rear NACA vents for the rear passenger overhead air. Rough cut:
Final after filing and sanding.
Looks pretty good:
Spent the rest of the session
finishing up all the priming.
2 FEB 15: Page 23-2
steps 3-4, installed left tank on wing: 3.75 hours
Installed threaded rod ends into torque tubes and installed rod end
bearings and jam nuts:
Installed the fuel tank onto the left wing:
3 FEB 15: Page 23-3
step 4, OP 38-2 step 3, OP 38-3 steps 1-4, OP 38-5 step 1, page 21-02 steps 6-7:
5 hours
Installed rod end bearings and jam nuts onto the AN490-HT8P threaded rod
ends. Riveted the nut plates onto the
Gretz pitot mast:
Assembled the W-1033A-L/R aileron trim actuation assembly:Riveted the A-1006-1A outboard hinge brackets to the A-1004-1R/L nose ribs and riveted the A-1007-1A inboard hinge brackets to the A-1015-1R/L ribs:
4 FEB 15: Page 21-03
steps 1, 6, &7: 1.5 hours
Dimpled the aileron main ribs, riveted the inboard and outboard hinge
brackets to the ribs, and dimpled the left aileron skins:
5 FEB 15: Page 21-05
steps 5-7: 2.3 hours
Finished dimpling the left aileron skins.
Back riveted the stiffeners to the top and bottom skins:
Clecoed together the aileron assembly:
6 FEB 15: Page 21-06
step 1, page 21-07 steps 1-6: 2.75 hours
Finished clecoing the aileron assembly, final drilled #40 the trailing
edge of the left aileron, finished dimpling the skins and spar, countersunk the
trailing edge.
7 FEB 15: Page 21-07
step 7, page 21-08 steps 1-4, page 21-09 steps 1-3: 8 hours
Riveted the A-1008 doubler to the A-1003-1L spar, riveted the nose ribs
to the nose skin. Bottom:
Inside:Blind riveted the nose ribs to the A-1003-1L spar:
Inserted then riveted the top skin assembly to the spar. Things were going great until I got to the end and saw this:
With the tab on the outside of the spar, it creates this
alignment problem:
So, easiest thing to do was to remove the rib:
Rivets quickly removed and rib reinstalled correctly!
Riveting the bottom skin to the spar:
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