5 FEB 14: Page 6-3 steps 9-11, Page 6-4 steps 1-4: 3 hours
No pics. Deburred
remaining VS parts, final drilled hinge brackets, drilled/dimpled front spar
doubler, made rudder stop parts and match drilled to bottom hinge bracket.
Ready to prime and
rivet VS
6 FEB 14: Page 7-2 steps 1-3, page 7-3 step 1, page 7-4 step
1: 3.5 hours
So I want to wait until I have a lot of pieces before
beginning to prime, so with the VS up to priming and riveting, I began the
rudder tonight.
Not much to show in the pics. I began the night with this:
And I ended the night with this:
There was a lot of band saw and scotchbrite wheel action
making the top and bottom ribs, 7 shear clips, and 14 stiffeners. I ended by match drilling the bottom rib
halves.
7 FEB 14: Page 7-4 steps 2-3: 1 hour
Short work session tonight.
Constructed the bottom rib half and rudder horn. Also broke my #30 single flute counter sink L Be careful not to bend the bit with the pilot
still in the hole:
Still have the 3 flute countersinks, so I could continue
progress:
8 FEB 14: Page 7-4 steps 4-6, page 7-5 steps 1-5, page 7-6
steps 1-5: 5.5 hours
Deburred/matchdrilled spar and rudder horn, countersink striker
plates. Match drilled all stiffener
ribs:
Clecoed all rudder parts to the spar and match drilled all:
Deburred skin edges and removed plastic on rivet lines. Took an hour to burn the rivet lines with the
soldering iron. As I’m going to paint
the plane and scuff it up anyway, not sure why I’m keeping the plastic on. Gonna rethink this in the future – takes too
much time:
Trimmed the trailing edge wedge and clecoed the rudder
together in preparation to match drill:
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